Weston Middle School

Massachusetts Grade 8

Technology/Engineering MCAS Review

Weston, Massachusetts
Home | Site Map | Background | Materials, Tools and Machines | Engineering Design | Communications Technology |
Manufacturing Technology | Construction Technology | Transportation Technology | Bio-Related Technology | Links |
Syllabus: Grade 7 Design-Construction
Lesson (Periods) Key Ideas Description Materials

I (2-3)

Floppy Towers

Technology= Knowledge of techniques - How to make things

Each change in technology- stone age, bronze age, iron age, invention of concrete, invention of arch, electronics—has changed society

Examples:

    • Food Preparation technology (recipe)
    • Cleaning Technology
    • Writing Technology

Engineering: Engineering(one definition) is designing a solution to a human need based on a (mathematical ) model of materials, which is good enough for the required task. It does the job, with an adequate margin of safety, but is not wasteful.

Example: Pizza Engineering: How many pizzas do you order if 10 friends are coming for a pizza party?

Engineering Model: Average person eats 2 slices, but some might eat more.

Calculation: If 8 slices per pizza, you might order 3 pizzas( safety factor of 2 slices) or 4 pizzas ( safety factor of 10 slices).

    The most efficient design is the least expensive one that meets the performance criteria

  • We always have a trade-off of cost vs performance.
  • A design is said to be elegant if it is the simplest possible design that does the job.

Here is an example of an elegant web page design:

For Apple Computer, its famed elegance in design is as much about what to leave out as about what to include.

Failure- carefully analyzed- is essential to engineering design, as it reveals the weak points of structures and their design limits .

 

Lesson 1: Columns:

  • Using up to 5 sheets of paper, make a structure that will support a load( plastic box filled with AA batteries) 12" off the table.
  • Minumum Load:12 batteries

Lesson 2
o Design Brief: Working in pairs, build the highest free-standing tower you can.
o Constraints: You are limited to 5 sheets of copier paper and 6” of scotch tape per tower
o Performance criteria: The tower must stand for at least 30 seconds.
• A: At Least 50” tall
• B: At Least 40” tall
• C: At Least 30” tall
Next Class: Re-design
Clean-up
Summarize: What did you find? Dismiss from seats.

 

Discussion:

Lesson 3
• Prep:
• Paper in packets
• Cut dowels in 2
• Scissors
• Tape- no fixed amount; squares of aluminum tape String
Assign Partners

Today I will show you the technology for building paper towers:

  • Demonstrate Rolling technique with a half-sheet
  • Demonstrate joining technique w/metal tape or glued paper tape
  • Demonstrate interfacing supports with center to make a tripod

Lesson 3-4:
o Demonstrate guy wires with string

Alternate application: Stays on ship mast rigging.

Based on Wimpy Antenna by Doug Prime

Discussion:

  • The importance of learning from failure- there is no "bad" building-only specific issues that need to be corrected.
  • The importance of good craftsmanship and care in construction

Office Paper

Cotton String

Tape

1/4" dowels

Tape Measure

Designs that use standard components are easier and less expensive to design with and build.

Example: Unistrut Space Frame, Chestnut Hill Mall Roof.

Engineering Example: How many bolts does it take to hold up a concrete ceiling panel?

Proper engineering design requires that designs be tested to failure to insure that there is an adequate margin of safety in the strength/reliability of design.

While overbuilding and testing of a design causes projects to cost too much, the reverse can be disasterous, and in the end cost many times more

In the summer of 2006, concrete ceiling panels in a 'Big Dig' tunnel fell on a car and killed a woman passenger.


Not knowing how a design will fail can have disasterous consequences - in the collapse of the tunnel ceiling of the Big Dig, the need to reduce costs and construction time overrode the need, through testing, to insure the safety of the design.

 

TV tower, Needham, MA: Tower is in compression. Guy wires( in tension) permit a much thinner than would be needed otherwise.

TV tower, Newton, MA: Neighborhood restrictions against guy wires required a tripod design.

 

II ( 1 )

Structures

Tower is a Structure- materials that maintained a shape ( vs decorations, etc.)

Forces that act on it include tension and compression

Other forces include torsion (arm twisting), bending (illustrate with sponge), and shear

All structures fail when excessive loads are placed on them.

Engineers need to know when structures will fail- knowledge of failure properties (load limits) is critical

Vocabulary of Forces:

  • Load
  • Tension
  • Compression
  • Truss
  • Failure analysis

 


Video Bill Nye: Structures

Are you tense? Need some structure to your life? Then tune in to Bill Nye the Science Guy as he explains the science of structures. All structures give support or create a shape. You can find structures everywhere. Bridges, buildings, chairs, shoes, plants, spiderwebs, tables, and even your own body are all structures. A structure's shape, size, and what it's made of depend on what the structure does and how strong it needs to be. When structures give support, they either experience a pull (tension) or a push (compression). Structures in tension, such as ropes, cables, or blimps are made from stuff that is good at pulling. The materials in tension are usually thin. Structures under compression, such as elephant legs and courthouse columns, are made from hard stiff stuff. Compared to structures under tension, structures under compression are much thicker. When it comes to structures, form (the size and shape) depends on function (what it does). Build support for Bill by watching the "Structures" episode.

-http://www.tv.com/bill-nye-the-science-guy/show/9135/episode_guide.html

Mini-Activities-to Do in Pairs:

See more activities at Building Big Educator's Guide

Extra time:

  • Determining tensile strength: Suspend a concrete cinder block from the ceiling with a cable made up of 7 thin cotton strings tied together. Have students one by one cut the strings until the block crashes to the floor. Discuss how many strings are needed to hold the block to have a 100% safety margin.

    From Heretic, by Bernard Cornwell:


    . . .Thomas had a new bow. Most archers, when their old bows wore out, simply purchased a new one from supplies that were shipped from England, but there were no such supplies in Castillon d' Arbizon and besides, Thomas knew how to make the weapon and loved doing it. He had found a good yew branch in Galat Lorret's garden and he had sawed and slashed away the bark and outer wood until he had a straight staff that was dark as blood on one half and pale as honey on the other. The dark side was the yew's heartwood that resisted compression while the golden half was the-springy sapwood; when the bow was finished the heartwood would fight against the cord's pull and the sapwood would he1p snap the bow straight so the arrow would fly like a winged demon.

     

  • Combining strength in tension and compression:

Put a board on top of 12 oz plastic cups. Invite a student to stand on it( it will collapse). Now fill the cups with wet sand, and repeat- it will hold.

The cup is strong in tension, while the sand is strong in compression. By combining these properties, we get a structure which is strong in both. This principle is used in constructing columns for post-and-beam highways bridges- an outer sheath of steel reinforcing bar is constructed( strongth in tension, like the paper cup), then filled with concrete, which is strong in compression.

  • This technique was developed following a 1978 earthquake in California, in which many concrete bridges had collapsed.

Social Studies Connection: Roman Concrete

Failure in tension and compression- Laval Overpass Collapse, Montreal, October 2006


Beams Lesson

  • Prep Corrugated strips 2" wide
  • Set Up Glue guns, scale, photos of bridges, posts and panels, water bottles
  • Review Concepts
  • Tension and Compression in Beams- sponge demo
  • Efficiency= Live Load/Dead Load
  • Simplest Bridge- Beam Bridge- cheap, easy to make
  • Efficiency of cardboard strips
  • Anatomy of I-beam, H-beam
  • Groups- Hot-Glue I-Beams, posts
  • Assemble into bridges( 3 per deck)- overlap deck
  • Test strength with water bottles
  • Combine into long bridge
  • Make long Post-and-beam bridge
  • Test with student as weight
  • What is the limitation of post-and-beam bridges?


Video: Structures (Bill Nye)

Sponge

Stack of wood

Cinder Block

Cotton String

III(3)

Bridges- Building Big

  • Demo: Concrete block arch
  • Video: Building Big: Bridges ( David Macaculay)
  • Demo: Suspension Bridge Chairs
  • Review role of failure in design
  • Finish video

In computer lab:

Concrete Block

Video: Building Big

Handouts

Building Big:

Mathematical Links:

IV( 4)

Straw or Paper Bridges

Challenge: Build a truss bridge 24" long using plastic straws, pins, and cardstock which will hold at least 8 small water bottles.

Grade will depend on strength and efficiency( capacity/ weight of structure) of bridge.

Just as a great general concentrates his forces where they are needed, an efficient design engineer puts the most material where it is most needed . I-Beams are strengthened most by increasing their web(height) dimension, because of the direction of the applied load.

Lesson 1: Build deck using standard design :

  • Combining straws into long beams by cutting slits
  • Cross-beams- How many do we need?
  • Attaching cardstock with pins/tape

Lesson 2: Making side trusses using foam board jig- try different designs

Lesson 3: Attach trusses to deck. Add top and end trusses- there are three dimensional planes.

Lesson 3-4: Load Test to close to failure- analyze weak points- redesign

Test for efficiency= Live Load( capacity)/ Dead Load( weight of bridge)

 

Reference: Mario Salvadori, The Art of Construction

Alternate I- Paper Beam Bridges

Lesson 1:

  • Using 2 sheets of cardstock and glue, build a bridge which is 11" long and 4-1/4" wide which is as strong as possible. Use french-fry box with AA batteries or washers as test load.

Lesson 2:

  • Demo how to make cardstock I-beams.
  • Make bridge decks 24" long x 4-1/4" wide, with 2-3 I-beams underneath for support. Demonstrate how to make I-beam couplers.

A beam or girder bridge on the Mass Turnpike in Weston

Lesson 3:

  • Weigh bridge to determine dead load. Test strength using washers or batteries for load, calculate efficiency.

Lesson 3/4:

  • Assemble side trusses- show on board
  • Assemble Top trusses
  • Preliminary testing- test to close to failure, re-inforce where movement is occurring
  • Weigh bridge, write on cards
  • Measure efficiency of bridges-
    • live load/dead load

If done- improve bridge; tape joints, assist other students; make small arch bridge or suspension bridge

Beam Bridge Analysis Sheet( MS Word)

Beam Bridge Analysis Spreadsheet

Plastic Straws

Pins

Water bottles

110 lb cardstock, 8-1/2" x 11"

Optional:

Truss Templates

Deck Templates

V (3)

West Point Bridge Designer

 

Engineering structures are typically designed, tested, and optimized using engineering simulation programs.

  • Convene in Digital Photo Lab- Open West Point Bridge Designer
  • Load Sample Design- Pratt Deck Truss 44 Meter Span
  • Note Initial Cost: $248,000
  • Edit name
  • Review Tools
  • Load Test
  • Load test Results- Print out
  • In Drawing board mode- reduce members till failure, then increase

Lesson 2:

  • Do original design of 44 meter bridge and minimize cost- you select abutment/no abutment, truss type, etc- demonstrate
  • Should cost under $215K
  • Show how to use load test results
  • Demo and Print Design
  • Demo Screen Shots

Extra time- work on own design

Lesson 3:

  • Design Cable-Stayed or Suspension Bridge
  • Print Design and Picture
  • Extra Credit: Design "Folly" bridge- Must be functional as well as artistically interesting
 

Other Bridge types

Tufts Bridge Models

Suspension Bridge Model

 

Tufts Arch-Bridge Demo Model

Stayed- Cable bridges:

Zakim Bridge Model

VI(2)

Home

Construction-

Site Selection

Introduce House Model Project
Stages of Building a House:

  • Selecting a site- location, location, location
  • North vs South Facing- Southern exposure is warmed by the sun
  • Topography, soil, drainage Trees, set-back, lot-size
  • It is important that houses be affordable.

 

Show photos

Build architectural site model- discuss :

  • location, topography
  • Sun
  • context
  • color and rhythm in streetscapes

Video: House Construction

See also

 

VII(3)

Home Designer

Handout: House Styles

Demonstrate using home design software.

 

Design House using CAD program( Punch Super Home Suite)

  • Design Footprint (set maximum dimensions)
  • Design walls
  • Design Roof
  • Add doors and windows
  • Sheathing and finishing
  • Extra time: Interior furnishings
 

VIII (1)

House Model-

Foundations

Foundations provide a firm support for a building structure, as well as isolating wood components from moisture and insects in the ground.

The type of foundation required depends upon the ground conditions.

The width of the footings depends upon the compressive strength of the soil/ground- the softer the ground, the larger the footing is required. Tall buildings are usually built on foundations that extend to bedrock.

Types of foundations include concrete posts, slab foundations, and foundation walls with footings.

Activity:

  • Pour plaster Slab
  • Pour plaster walls
  • Pour plaster posts

 

IX(2)

House Model- Sills

A sill beam, lying on top of the foundation, supports the rest of the structure.

Demonstrating measuring and cutting sill beams using miter saws.

Construct sill atop drawing plan.

 

X(2)

Platform Framing

Platform framing constructs floors and walls out of stick-built structural panels. This is the most common home-construction method in the US. Platform framing uses inexpensive materials and is easily learned by construction workers.

Floors beams are called joists. Width of beams determined by spanned distance. Floor joists today are commonly engineered beams , as these are lighter, stronger, and less expensive than sawn-lumber beams and are available in any length.

.

Vertical structural elements are called studs.

  • Demo Use of Miter Saws (both types); how to do repetitive cuts
  • Demo Angle Adjustments
  • Demo Use of Glue Guns
  • Demo Making Floor Joists and floor assemblies
  • Making Identical Length pieces- Use stop block Tape and Cut method
  • Demo of Joist Cutting and Assembly
  • Demo of Multiple Cuts Use of Scrap

Engineered beams, made largely from waste, are much more efficient than solid beams

1cm x 1 cm x 40 cm wood, 0.4 cm x 1 cm x 40 cm wood

Glue guns

Hot glue sticks

Floor joist sample assembly

Post and Beam Framing

Post-and-beam framing uses large wood or steel vertical and horizontal elements ( posts and beams) to form the structure of the house.

Post-and-Beam framing ( called timber framing when using wood elements) has the advantage of greater flexibility in floor plans, as the only vertical structural elements are posts, permitting owners to more easily customize and adapt structures to their needs.

For wood buildings this advantage is offset by higher costs for materials, due to the scarcity of large construction timbers, and the higher skill level required to accurately construct such buildings. Post-and-beam framing is more typically seen in steel-framed commercial buildings.

In colonial times, most wood structures were built using this construction method. However, in the 1800's, as large trees became scarce, and fewer builders were skilled joiners, this method was replaced by balloon framing and platform framing.

In the last thirty years, however, there has been a resurgence of interest in timber framing, as computer-based design and manufacturing have simplifed fabrication. In addition, timber framing has become integrated with new concepts in design, called Open Building.(pdf) Open Building using specialized utility modules and raceways to permit utility systems to be easily modified, without requiring the expensive modifications needed in platform framing.

Links:

XI(4)

House Model- Wall Framing

Platform framing has standard 8 foot or 10-foot ceilings to enable use of ready-made studs.

Windows and doors must be rough-framed to accept factory-made components .

Stairs are framed using pre-cut beams called stringers to supports the treads and risers.

  • Height of walls-scale Model
  • Use wall template-standard spacing
  • Construction of wall framing
  • Model Construction of window and door framing
  • Review stud heights, spacing, scale
  • Show examples of quality
  • Finish 3 walls

Rough framing of stairs showing stringers and rough treads. These are later covered over with finished stairway materials prepared off-site by specialized manufacturers.

 

1cm x 1 cm x 40 cm wood, 0.4 cm x 1 cm x 40 cm wood

Glue guns

Hot glue sticks

Wall frame sample assembly

XII(3)

House Model- Roof Framing


Roofs keep out rain and snow, and sun. A water-tight roof is essential for a wood structure to survive.

Nearly all roofs are framed using one of two methods: standard stick framing or newer truss framing.

Stick-framed roofs utilize individual rafters that span from the top of exterior walls to the ridge.

Truss-framed roofs are built from triangular-shaped, pre-made truss units.

Gable and hip roofs may be built primarily of trusses; other roof shapes, particularly those with dormers or on houses with cathedral ceilings, attic rooms or attic storage areas are stick built.

Stick framing creates a triangle between rafters and ceiling joists. Collar beam adds strength at the middle.


Like wall studs and floor joists, rafters and trusses are spaced every 16 or 24 inches from center to center.


Demostrate how to create roof lines and install rafters.

Build top floor and Roof as a separate unit- needs to be removable for modeling purposes

Modified Stick Method:
o Find centerline and Mark
o Erect temporary ridgeboard along centerline
o Cut and install supports for ridgeboard
o Cut and install ridge board; remove temp one
o Cut master rafter- use to cut rest( use bundle method)
o Cut joists- create modified trusses

Continue with Roof Framing- put steps for ridgeboard on board- uprights+ ridgeboard + rafters

 

XIII(2)

House Model

Sheathing and Insulation

Once a house is framed, it must be sheathed to achieve a finished appearance.

Sheathing Includes:

  • Demo Door/Window framing
  • Add Doors/Windows/Stairways( plexi/1/8” wood)
  • Do representative sheathing, insulation, roofing boards
  • Add Signs- Cardboard
  • Add Baseboards

 

XIV(1)

Summing Up

Review Parts of a Building-

o Excavation
o Footing/Slab
o Foundation
o Sill
o Framing/Superstructure
o Joists
o Rafters
o Trusses
o Ridgeboard
o Sheathing
o Insulation
o Utilities Drain/water/electricity/gas

Review of MCAS concepts

 
  Community Planning/Cluster Zoning    
 

 Discussion Notes for Parents

PowerPoint- The Importance of Failure

Arts for Our Sake- Boston Globe 9/2/07

   
 
Revised January 2007 by Jonathan Dietz, dietzj@mail.weston.org