| Syllabus:
Grade 7 Design-Construction |
| Lesson
(Periods) |
Key
Ideas |
Description |
Materials |
|
I
(2-3)
Floppy
Towers |
Technology=
Knowledge of techniques - How to make things
Each change
in technology- stone age, bronze age, iron age, invention of concrete,
invention of arch, electronics—has changed society
Examples:
- Food Preparation
technology (recipe)
- Cleaning
Technology
- Writing
Technology
Engineering:
Engineering(one definition) is designing a solution to a human need
based on a (mathematical ) model
of materials, which is good enough for
the required task. It does the job, with an adequate margin of safety,
but is not wasteful.
Example: Pizza
Engineering: How many pizzas do you order if 10 friends are coming
for a pizza party?
Engineering
Model: Average person eats 2 slices, but some might eat
more.
Calculation:
If 8 slices per pizza, you might order 3 pizzas( safety factor of
2 slices) or 4 pizzas ( safety factor of 10 slices).

- A design
is said to be elegant if it is the simplest
possible design that does the job.
Here is an example
of an elegant web page design:

For Apple Computer,
its famed elegance in design is as much about what to leave out
as about what to include.
Failure-
carefully analyzed- is essential to engineering
design, as it reveals the weak points of structures and their design
limits .
|
Lesson
1: Columns:
- Using up
to 5 sheets of paper, make a structure that will support a load(
plastic box filled with AA batteries) 12" off the table.
- Minumum Load:12
batteries
Lesson
2
o Design Brief: Working in pairs, build the highest
free-standing tower you can.
o Constraints: You are limited to 5 sheets of copier
paper and 6” of scotch tape per tower
o Performance criteria: The tower must stand for
at least 30 seconds.
• A: At Least 50” tall
• B: At Least 40” tall
• C: At Least 30” tall
Next Class: Re-design
Clean-up
Summarize: What did you find? Dismiss from seats.
Discussion:
Lesson 3
• Prep:
• Paper in packets
• Cut dowels in 2
• Scissors
• Tape- no fixed amount; squares of aluminum tape String
Assign Partners
Today I will show you the technology for building paper towers:
- Demonstrate
Rolling technique with a half-sheet
- Demonstrate
joining technique w/metal tape or glued paper tape
- Demonstrate
interfacing supports with center to make a tripod
Lesson 3-4:
o Demonstrate guy wires with string
Alternate application: Stays on ship mast rigging.

Based on Wimpy
Antenna by Doug Prime
Discussion:
- The importance
of learning from failure- there is no "bad" building-only
specific issues that need to be corrected.
- The importance
of good craftsmanship and care in construction
|
Office
Paper
Cotton String
Tape
1/4" dowels
Tape Measure |
| Designs
that use standard components are easier and less
expensive to design with and build.
Example: Unistrut
Space Frame, Chestnut Hill Mall Roof.

|
Engineering Example: How many bolts does
it take to hold up a concrete ceiling panel?
Proper engineering design requires that
designs be tested to failure to insure that there is an adequate
margin of safety in the strength/reliability of design.
While overbuilding and testing of a design
causes projects to cost too much, the reverse can be disasterous,
and in the end cost many times more
In the summer of 2006, concrete ceiling panels in a 'Big Dig' tunnel
fell on a car and killed a woman passenger.

Not
knowing how a design will fail can have disasterous consequences
- in the collapse of the tunnel ceiling of the Big Dig,
the need to reduce costs and construction time overrode the need,
through testing, to insure the safety of the design. |
| |

TV tower, Needham,
MA: Tower is in compression. Guy wires( in tension) permit a much
thinner than would be needed otherwise. |

TV tower, Newton,
MA: Neighborhood restrictions against guy wires required a tripod
design. |
|
|
II
( 1 )
Structures |
Tower
is a Structure- materials that maintained a shape
( vs decorations, etc.)
Forces that act on it include tension and
compression
Other forces include torsion (arm
twisting), bending (illustrate with sponge), and
shear
All structures fail when excessive loads are placed
on them.
Engineers need to know when structures will
fail- knowledge of failure properties (load limits) is critical
Vocabulary
of Forces:
- Load
- Tension
- Compression
- Truss
- Failure
analysis

Video Bill Nye: Structures
Are you tense?
Need some structure to your life? Then tune in to Bill Nye the Science
Guy as he explains the science of structures. All structures give
support or create a shape. You can find structures everywhere. Bridges,
buildings, chairs, shoes, plants, spiderwebs, tables, and even your
own body are all structures. A structure's shape, size, and what
it's made of depend on what the structure does and how strong it
needs to be. When structures give support, they either experience
a pull (tension) or a push (compression). Structures in tension,
such as ropes, cables, or blimps are made from stuff that is good
at pulling. The materials in tension are usually thin. Structures
under compression, such as elephant legs and courthouse columns,
are made from hard stiff stuff. Compared to structures under tension,
structures under compression are much thicker. When it comes to
structures, form (the size and shape) depends on function (what
it does). Build support for Bill by watching the "Structures"
episode.
-http://www.tv.com/bill-nye-the-science-guy/show/9135/episode_guide.html
|
Mini-Activities-to
Do in Pairs:
See
more activities at Building
Big Educator's Guide
Extra time:
- Determining
tensile strength: Suspend a concrete cinder block from
the ceiling with a cable made up of 7 thin cotton strings tied
together. Have students one by one cut the strings until the block
crashes to the floor. Discuss how many strings are needed to hold
the block to have a 100% safety margin.

From Heretic, by Bernard Cornwell:
. . .Thomas had a new bow. Most archers, when their old bows
wore out, simply purchased a new one from supplies that were
shipped from England, but there were no such supplies in Castillon
d' Arbizon and besides, Thomas knew how to make the weapon and
loved doing it. He had found a good yew branch in Galat Lorret's
garden and he had sawed and slashed away the bark and outer
wood until he had a straight staff that was dark as blood on
one half and pale as honey on the other. The dark side was the
yew's heartwood that resisted compression while the golden half
was the-springy sapwood; when the bow was finished the heartwood
would fight against the cord's pull and the sapwood would he1p
snap the bow straight so the arrow would fly like a winged demon.
- Combining
strength in tension and compression:
Put a board
on top of 12 oz plastic cups. Invite a student to stand on it(
it will collapse). Now fill the cups with wet sand, and repeat-
it will hold.
The cup is strong in tension, while the sand is strong in compression.
By combining these properties, we get a structure which is strong
in both. This principle is used in constructing columns for post-and-beam
highways bridges- an outer sheath of steel reinforcing bar is
constructed( strongth in tension, like the paper cup), then filled
with concrete, which is strong in compression.
- This technique was developed following a 1978 earthquake in
California, in which many concrete bridges had collapsed.
Social Studies Connection: Roman
Concrete
Failure in tension and compression- Laval
Overpass Collapse, Montreal, October 2006
Beams Lesson
- Prep Corrugated strips 2" wide
- Set Up Glue guns, scale, photos of bridges, posts and panels,
water bottles
- Review Concepts
- Tension and Compression in Beams- sponge demo
- Efficiency= Live Load/Dead Load
- Simplest Bridge- Beam Bridge- cheap, easy to make
- Efficiency of cardboard strips
- Anatomy of I-beam, H-beam
- Groups- Hot-Glue I-Beams, posts
- Assemble into bridges( 3 per deck)- overlap deck
- Test strength with water bottles
- Combine into long bridge
- Make long Post-and-beam bridge
- Test with student as weight
- What is the limitation of post-and-beam bridges?
|
Video: Structures
(Bill Nye)
Sponge
Stack of wood
Cinder Block
Cotton String |
|
III(3)
Bridges-
Building Big |
|
- Demo: Concrete
block arch
- Video: Building
Big: Bridges ( David Macaculay)
- Demo: Suspension
Bridge Chairs
- Review role
of failure in design

In computer
lab:
|
Concrete
Block
Video: Building
Big
Handouts |
| Building Big:
Mathematical Links:
|
|
|
IV(
4)
Straw
or Paper Bridges |
Challenge:
Build a
truss bridge 24" long using plastic straws, pins,
and cardstock which will hold at least 8 small water bottles.
Grade will depend
on strength and efficiency( capacity/
weight of structure) of bridge.
Just as a great general concentrates his forces where they are
needed, an efficient design engineer puts the most material where
it is most needed .
I-Beams are strengthened most by increasing their web(height) dimension,
because of the direction of the applied load.

Lesson 1: Build deck using standard
design :
- Combining straws into long beams by cutting slits
- Cross-beams- How many do we need?
- Attaching cardstock with pins/tape
Lesson 2: Making side trusses using foam board
jig- try different designs
Lesson 3: Attach trusses to deck. Add top and
end trusses- there are three dimensional planes.
Lesson 3-4: Load Test to close to failure- analyze weak points-
redesign
Test for efficiency= Live Load( capacity)/ Dead Load( weight of
bridge)
|
Reference:
Mario Salvadori, The Art of Construction
Alternate I-
Paper Beam Bridges
Lesson
1:
- Using 2 sheets of cardstock and glue, build a bridge which is
11" long and 4-1/4" wide which is as strong as possible.
Use french-fry box with AA batteries or washers as test load.
Lesson
2:
- Demo how to make cardstock I-beams.
- Make bridge decks 24" long x 4-1/4" wide, with 2-3
I-beams underneath for support. Demonstrate how to make I-beam
couplers.

A beam or girder bridge
on the Mass Turnpike in Weston
Lesson
3:
- Weigh bridge
to determine dead load. Test strength using washers or batteries
for load, calculate efficiency.
Lesson 3/4:
- Assemble
side trusses- show on board
- Assemble
Top trusses
- Preliminary
testing- test to close to failure, re-inforce where movement is
occurring
- Weigh bridge,
write on cards
- Measure
efficiency of bridges-
If done- improve
bridge; tape joints, assist other students; make small arch bridge
or suspension bridge
Beam
Bridge Analysis Sheet( MS Word)
Beam
Bridge Analysis Spreadsheet
|
Plastic Straws
Pins
Water bottles
110 lb cardstock,
8-1/2" x 11"
Optional:
Truss Templates
Deck Templates |
|
V
(3)
West
Point Bridge Designer
|
Engineering
structures are typically designed, tested, and optimized using engineering
simulation programs.

|
- Convene in
Digital Photo Lab- Open
West Point Bridge Designer
- Load Sample
Design- Pratt Deck Truss 44 Meter Span
- Note Initial
Cost: $248,000
- Edit name
- Review Tools
- Load Test
- Load test
Results- Print out
- In Drawing
board mode- reduce members till failure, then increase
Lesson
2:
- Do original
design of 44 meter bridge and minimize cost- you select abutment/no
abutment, truss type, etc- demonstrate
- Should cost
under $215K
- Show how
to use load test results
- Demo and
Print Design
- Demo Screen
Shots
Extra time-
work on own design
Lesson
3:
- Design Cable-Stayed or Suspension Bridge
- Print Design
and Picture
- Extra
Credit:
Design "Folly" bridge- Must be functional as well as
artistically interesting
|
|
|
Other Bridge
types |
Tufts
Bridge Models
Suspension
Bridge Model

Tufts Arch-Bridge
Demo Model |
Stayed-
Cable bridges:
Zakim
Bridge Model

|
|
VI(2)
Home
Construction-
Site
Selection |
Introduce
House Model Project
Stages of Building a House:
- Selecting
a site- location, location, location
- North vs
South Facing- Southern exposure is warmed by the sun
- Topography,
soil, drainage Trees, set-back, lot-size
- It is important
that houses be affordable.

|
Show photos
Build
architectural site model- discuss :
- location,
topography
- Sun
-
context
- color
and rhythm in streetscapes

Video: House
Construction
See also
|
|
|
VII(3)
Home
Designer |
Handout: House
Styles
Demonstrate
using home design software.

|
Design
House using CAD program( Punch Super Home Suite)
- Design Footprint
(set maximum dimensions)
- Design walls
- Design Roof
- Add doors
and windows
- Sheathing
and finishing
- Extra time:
Interior furnishings
|
|
|
VIII
(1)
House
Model-
Foundations |
Foundations
provide a firm support for a building structure, as well as isolating
wood components from moisture and insects in the ground.
The type of
foundation required depends upon the ground conditions.
The width of
the footings depends upon the compressive strength
of the soil/ground- the softer the ground, the larger the footing
is required. Tall buildings are usually built on foundations that
extend to bedrock.
Types of foundations
include concrete posts, slab foundations, and foundation walls with
footings. |
Activity:
- Pour plaster
Slab
- Pour plaster
walls
- Pour plaster
posts

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|
|
IX(2)
House
Model- Sills |
A sill
beam, lying on top of the foundation, supports the rest
of the structure.

|
Demonstrating
measuring and cutting sill beams using miter saws.
Construct sill
atop drawing plan.

|
|
| X(2)
Platform
Framing |
Platform framing constructs floors and walls out of
stick-built structural panels. This is the most common home-construction
method in the US. Platform framing uses inexpensive materials and
is easily learned by construction workers.
Floors beams
are called joists. Width of beams determined by
spanned distance. Floor joists today are commonly engineered
beams , as these are lighter, stronger, and less expensive than
sawn-lumber beams and are available in any length.
.
Vertical structural
elements are called studs. |
- Demo Use
of Miter Saws (both types); how to do repetitive cuts
- Demo Angle
Adjustments
- Demo Use
of Glue Guns
- Demo Making
Floor Joists and floor assemblies
- Making Identical
Length pieces- Use stop block Tape and Cut method
- Demo of
Joist Cutting and Assembly
- Demo of Multiple
Cuts Use of Scrap

Engineered
beams, made largely from waste, are much more efficient than
solid beams |
1cm
x 1 cm x 40 cm wood, 0.4 cm x 1 cm x 40 cm wood
Glue guns
Hot glue sticks
Floor joist
sample assembly |
| Post
and Beam Framing |
Post-and-beam
framing uses large wood or steel vertical and horizontal elements
( posts and beams) to form the structure of the house.
Post-and-Beam
framing ( called
timber framing when using wood elements) has the advantage
of greater flexibility in floor plans, as the only vertical structural
elements are posts, permitting owners to more easily customize and
adapt structures to their needs.
For wood buildings
this advantage is offset by higher costs for materials, due to the
scarcity of large construction timbers, and the higher skill level
required to accurately construct such buildings. Post-and-beam framing
is more typically seen in steel-framed commercial buildings.

In colonial
times, most wood structures were built using this construction method.
However, in the 1800's, as large trees became scarce, and fewer
builders were skilled joiners, this method was replaced by balloon
framing and platform framing.
In the last
thirty years, however, there has been a resurgence of interest in
timber framing,
as computer-based design and manufacturing have simplifed fabrication.
In addition, timber framing has become integrated with new concepts
in design, called Open
Building.(pdf) Open Building using specialized utility modules
and raceways to permit utility systems to be easily modified, without
requiring the expensive modifications needed in platform framing. |
Links:


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|
XI(4)
House
Model- Wall
Framing |
Platform
framing has standard 8 foot or 10-foot ceilings to enable use of
ready-made studs.
Windows and
doors must be rough-framed to accept factory-made
components .

Stairs are framed
using pre-cut beams called stringers
to supports the treads and risers. |
- Height of
walls-scale Model
- Use wall
template-standard spacing
- Construction
of wall framing
- Model Construction
of window and door framing
- Review stud
heights, spacing, scale
- Show examples
of quality
- Finish 3
walls

Rough framing
of stairs showing stringers and rough treads. These are later covered
over with finished stairway materials prepared off-site by specialized
manufacturers. |
1cm x 1 cm x
40 cm wood, 0.4 cm x 1 cm x 40 cm wood
Glue guns
Hot glue sticks
Wall frame sample
assembly |
|
XII(3)
House
Model- Roof
Framing |
Roofs keep out rain and snow, and sun. A water-tight roof is essential
for a wood structure to survive.
Nearly
all roofs are framed using one of two methods: standard stick framing
or newer truss framing.
Stick-framed
roofs utilize individual rafters that span from the top of exterior
walls to the ridge.
Truss-framed
roofs are built from triangular-shaped, pre-made truss units.
Gable and hip
roofs may be built primarily of trusses; other roof shapes, particularly
those with dormers or on houses with cathedral ceilings, attic rooms
or attic storage areas are stick built.
Stick framing
creates a triangle between rafters and ceiling joists. Collar beam
adds strength at the middle.
Like wall studs and floor joists, rafters and trusses are spaced
every 16 or 24 inches from center to center.

|
Demostrate
how to create roof lines and install rafters.
Build top floor
and Roof as a separate unit- needs to be removable for modeling
purposes
Modified Stick
Method:
o Find centerline and Mark
o Erect temporary ridgeboard along centerline
o Cut and install supports for ridgeboard
o Cut and install ridge board; remove temp one
o Cut master rafter- use to cut rest( use bundle method)
o Cut joists- create modified trusses
Continue with
Roof Framing- put steps for ridgeboard on board- uprights+ ridgeboard
+ rafters

|
|
|
XIII(2)
House Model
Sheathing
and Insulation |
Once a house
is framed, it must be sheathed to achieve a finished
appearance.

Sheathing Includes:
|
- Demo Door/Window
framing
- Add Doors/Windows/Stairways(
plexi/1/8” wood)
- Do representative
sheathing, insulation, roofing boards
- Add Signs-
Cardboard
- Add Baseboards

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|
|
XIV(1)
Summing
Up |
Review Parts of a Building-
o Excavation
o Footing/Slab
o Foundation
o Sill
o Framing/Superstructure
o Joists
o Rafters
o Trusses
o Ridgeboard
o Sheathing
o Insulation
o Utilities Drain/water/electricity/gas
|
Review
of MCAS concepts
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Community Planning/Cluster Zoning |
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Discussion
Notes for Parents
PowerPoint-
The Importance of Failure
Arts
for Our Sake- Boston Globe
9/2/07 |
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